Heat Safety Cooling Calculator

The Cooling Calculator.

One step into Heat Safety. Tell us the segment, the work, the environment, and the protective equipment — and get an indicative cooling demand and a tiered recommendation, from off-the-shelf to a full custom build.

Your engine, your colorway

Palomino module — Charcoal
CharcoalThe Palomino V1 finish
Palomino module — White
WhiteClinical / clean-room
Palomino module — Orange
OrangeHigh-visibility field
Palomino module — Copper
CopperSignature accent
Palomino module — Blue
BlueTeam & brand match
Palomino module — Gray
GrayNeutral everyday

The calculator

Estimate the demand.

Encapsulation is often the single biggest driver of cooling need.

Indicative cooling demand

watts to offset
Off-the-shelfPortable customFull custom

Indicative only. Tiers are estimates from segment, activity, environment, and PPE; once live heat-removed data flows from the calorimeter, each scenario gets a measured watt target. Descriptive, not diagnostic.

How to read it

What the inputs mean.

The five occupational variables

The occupational view breaks the need into the work (metabolic load), the place (environment), the gear (PPE A–D), duration/mobility, and the form factor — cooling embedded in worn gear: vest, neck, limb brace/boot, or PPE liner.

PPE is an input, not a segment

Protective equipment runs from Level D (minimal) to Level A (full encapsulation) and cuts across Occupational, Tactical, and Medical. Encapsulation traps heat and blocks evaporative cooling, so it sharply raises the demand the device must offset.

The tiers

From off-the-shelf to a custom build.

Tier 1

Palomino V1

An off-the-shelf recommendation for lower, steadier demand — the wearable cooling vest, ready to deploy.

Off-the-shelf
Tier 2

Portable custom solution

A configured, portable build for moderate demand — form factor matched to the gear already worn.

Portable custom
Tier 3

Full custom build

For high or encapsulated demand: “tell us your heat problem,” and the team engineers a solution.

Full custom
Regulatory note. Consumer cooling-vest framing is non-FDA; claims are kept appropriate to this context.
Sources

Demand tiers are indicative estimates from segment, activity, environment, and PPE — not measured values. The methodology and the measurement claims (heat removed and cooling efficiency) are drawn from the Heat Safety white paper, in preparation; once live calorimeter data flows, each scenario gets a measured watt target. Descriptive, not diagnostic.